Helical
springs used to apply a torque or store rotational
energy are commonly referred to as "torsion springs." The two most common types are single and double-bodied springs.
Torsion springs are found in clothespins, window shades,
counterbalance mechanisms, ratchets and various types of
machine components. They are also used as couplings between
concentric shafts, such as in a motor and pump assembly.
Torsion springs are generally mounted around a shaft or
arbor, and must be supported at three or more points. Various
kinds of ends are available to facilitate mounting.
Torsion springs are
stressed in bending. Rectangular wire is more efficient
in bending than round wire, but due to the premium cost
of rectangular wire, round wire is preferred. If possible,
a torsion spring should always be loaded in a direction
that causes its body diameter to decrease. The residual
forming stresses are favorable in this direction, but unfavorable
when the spring is loaded in a direction that increases
body diameter. Unless there are unfavorable residual stresses
in the end bends, springmakers normally heat-treat these
springs at a low temperature to stabilize the end positions
rather than to fully stress relieve them. If the direction
of loading tends to increase body diameter, the springmaker
should be advised to stress relieve the springs.
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