Active
Coils (na)
Those coils which
are free to deflect under load.
Angular
relationship of ends
The relative position of
the plane of the hooks or loops of extension
springs or the legs of a torsion
spring to each other.
Baking
Heating of electroplated
springs to relieve hydrogen
embrittlement.
Buckling
Bowing or lateral deflection
of compression springs
when compressed, related to the slenderness ratio
(Free Length/Mean Coil Diameter).
Closed
ends and
squared
Ends of compression
springs where pitch of the end coils is reduced
so that the end coils touch and are square with the
spring axis.
Closed
and ground ends
As with closed ends,
except that the end is ground to provide a flat plane.
Closed
length
See Solid
height
Close-wound
Coiled with adjacent
coils touching.
Coils
per inch
See Pitch.
Compression
Spring
Helical compression springs
have applications to resist applied compression forces
or in the push mode, store energy to provide the "push".
Different forms of compression springs are produced.
There are conical, barrel, hourglass, or straight
conical compression springs. These compression springs
can be made with or without variable spacing between
coils. Round wire springs can store more energy than
rectangular wire compression springs.

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Spring Glossary
Deflection
(F)
Motion of spring
ends or legs under the application or removal of an
external load (P).
Elastic
limit
Maximum stress to
which a material may be subjected to without permanent
set.
Endurance
limit
Maximum stress at
which any given material will operate for a determined
number of cycles without failure for a given minimum
stress.
Extension
Spring
Extension Springs exert a pulling force or energy.
They are usually close wound with initial tension
and are mostly made from round wire. The design of
the extension springs' ends are limitless. Hooks,
loops, bends, crossbars, etc.

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Glossary
Free
angle
Angle between the
legs of a torsion spring which
is not under load.
Free
length (L)
The overall length
of a spring which is not under load.
Gradient
See Rate
(R).
Heat
setting
Fixturing a spring
at elevated temperature to minimize loss of load at
operating temperature.
Helix
The spiral form (open
or closed) of compression,
extension, and torsion
springs.
Hooke's
Law
Load is proportional
to displacement.
Hooks
Open loops or ends
of extension springs.
Hot
pressing
See Heat
Setting.
Hydrogen
embrittlement
Hydrogen absorbed
in electroplating or pickling of carbon steels, tending
to make the spring material brittle and susceptible
to cracking and failure, particularly under sustained
loads. Proper baking is required to relieve the hydrogen.
Hysteresis
The mechanical energy
loss that always occurs under cyclic loading and unloading
of a spring, proportional to the area between the
loading and unloading load-deflection curves within
the elastic range of a spring.
Initial
tension (Pi)
The force that tends
to keep the coils of an extension
spring closed and which must be overcome before
the coils start to open.
Load
(P)
The
force applied to a spring that causes a deflection
(F).
Loops
Formed wire shapes
at the ends of extension springs
that provide for attachment and force application.
Mean
coil diameter (D)
Outside spring diameter
(OD) minus one wire diameter (d).
Modulus
in shear or torsion (G)
Coefficient of stiffness
for extension and compression springs. (Modulus
of Rigidity)
Modulus
in tension or bending (E)
Coefficient of stiffness
used for torsion and flat springs (Young's Modulus
E).
Moment
(M)
A
product of the distance from the spring axis to the
point of load application, and the force component
normal to the distance line. See
Torque.
Open
ends, not ground
End of a compression
spring with a constant pitch for each coil and
the last coils not touching adjacent coils.
Open
ends ground
"Open ends,
not ground" followed by an end grinding operation.
Passivating
Acid treatment to
remove contaminants and improve corrosion resistance
of stainless steel.
Permanent
set
A material that is
deflected so far that its elastic properties have
been exceeded and it does not return to its original
condition upon release of load has taken a "permanent
set."
Pitch (p)
The distance from
center to center of the wire in adjacent active
coils (recommended practice is to specify number
of active coils rather than pitch).
Plain
Ends
End coils of a compression
spring having a constant pitch and not squared.
Poisson's
Ratio
The ratio of the
strain in the transverse direction to the strain in
the longitudinal direction.
Preset
See Remove
set.
Rate
(R)
Change in load per
unit deflection, generally given in pounds per inch.
(N/mm)
Remove
set
The process of closing
to solid height a compression
spring which has been coiled longer than the desired
finished length, so as to increase the apparent elastic
limit.
Residual
stress
Stresses mechanically
induced by set removal, shot peening, cold working,
forming or other means. These stresses may or may
not be beneficial, depending on the application of
the spring.
Set
Permanent distortion
in length, height, or positon which occurs when a
spring is stressed beyond the elastic limit of the
material.
Shot
peening
Blasting the surfaces
of the spring with pellets to induce compressive stresses
and thereby improve fatigue life.
Slenderness
ratio
Ratio of spring length
(L) to mean coil diameter (D).
Solid
height (H)
Length of a compression
spring when under sufficient load to bring all coils
into contact with adjacent coils; no additional deflection
is possible.
Spring
index
Ratio of mean coil
diameter (D) to wire diameter (d).
Squared
and ground ends
See Closed
and ground ends.
Squared
ends
See Closed
ends.
Stress
range
The difference in operating
stresses at minimum and maximum loads.
Stress
relieve
To subject springs to low-temperature
heat treatment so as to relieve residual
stresses.
Torque
(M)
A product of the distance from
the spring axis to the point of load application,
and the force component normal to the distance line.
A twisting action
in torsion springs which tends
to produce rotation, equal to the load multiplied
by the distance (or moment arm) from the load to the
axis of the spring body. Usually expressed in oz./in.,
lb./in., lb./ft., or in. N/mm.
Torsion
Spring
A torsion spring provides rotational energy or torque.
You can have a single bodied or double bodied torsion
spring. You must have three points of support and
the body usually sits on a shaft or arbor. Again,
the design of the ends or legs of a torsion spring
are limitless. The stress in a torsion spring is bending.
Round wire is still the preferred material due to
the cost of rectangular wire, even though rectangular
is more efficient in bending.

Total
number of coils (Nt)
Number of active
coils (Na). For compression
springs, active coils (Na) plus the number of
dead coils forming the ends.
Wahl
Factor
A factor to correct stress
in helical springs effects of curvature and direct
shear.