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Assembly:
Capabilities range from simple mechanical attachment to
complex electronic and electro-mechanical integration of
products. Dedicated, flexible work cells are provided to
incorporate assembly, inspection, test, and final packaging.
Auxiliary operations: Operations
outside the main stamping or extruding or tube forming process
such as punching, drilling, embossing, notchinging, cutoff
and cut-to-length.
CNC Turning and Machining: Turning and
grinding equipment provides pins, shafts, and bar stock
for a wide range of applications.
Fabrication:
A manufacturing solution that utilizes CNC punching and
forming capabilities. Typically used in low to medium volume
production, this soft tool method allows us to get your
product into production quickly, with minimal tooling investment.
It also affords consistent part quality and flexibility
with design changes.
Metal Finishing:
Metal finish textures are offered through the use
of automated and manual equipment, which includes grinding,
timesaving (grain finishing), media tumbling (deburring),
and sandblasting.
Plating:
rack and barrel zinc electroplating processes with clear,
yellow, black, and blue-bright chromates.
Prototype:
A product model constructed for testing and evaluation to
see how the product performs before releasing it to the
manufacture. This low volume pre-production sample is typically
used to test form, fit, function, and manufacturability
of the part.
Stamping: This
process uses conventional or progressive-type hard tools
(dies) in punch presses to blank and form sheet metal products.
Stamping accommodates higher volume, lower unit cost, and
larger tooling investment for products with longer product
life cycles.
Thickness: The gauge or depth of a material.
Tolerance: The permissible variation from
a specification for any characteristic of the product.
Tolerance types: In metal stamping process
four types of tolerances are routinely measured including
dimensional, cross-sectional, length, angular, and material
straightness.
Tool longevity: The time a tool lasts
before it must be replaced since it can no longer hold the
required tolerances. Long-lasting tools are made from high-carbon,
high-chrome hardened tool steel.
Tooling: Our in-house tool design and
build capability accommodates a full range of requirements,
from punch press dies to CNC forming, welding, inspection,
and assembly tooling / fixtures. Customer volume, lead-time,
and budget dictate the most appropriate tooling technique
employed.
Welding: Mig, Tig, Spot, and Projection
welding capability is used to join product components in
all volume ranges and sizes.
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