COMPRESSION
SPRINGS are open-coil helical springs wound or constructed
to oppose compression along the axis of wind. Helical Compression
Springs are the most common metal spring configuration. Generally,
these coil springs are either placed over a rod or fitted
inside a hole. When you put a load on a compression coil spring,
making it shorter, it pushes back against the load and tries
to get back to its original length. Compression springs offer
resistance to linear compressing forces (push), and are in
fact one of the most efficient energy storage devices available. Configurations: The
most common compression spring, the straight metal coil
spring, has the same diameter for the entire length. Other
configuration options for compression coil springs include
hourglass (concave), conical and barrel (convex) types.
The straight coil spring configuration is the standard coil
type for Stock Compression Springs.
Applications: Compression
Metal Springs are found in a wide variety of applications
ranging from automotive engines and large stamping presses
to major appliances and lawn mowers to medical devices,
cell phones, electronics and sensitive instrumentation devices.
Cone shape metal springs are generally used in applications
requiring low solid height and increased resistance to surging.
Key Parameters:
Dimensions: Outer Diameter, Inner Diameter, Wire Diameter,
Free Length, and Solid Height.
Free Length is the overall length of
a spring in the unloaded position.
Solid Height is the length of a compression spring under
sufficient load to bring all coils into contact with adjacent
coils.
Spring Rate (stiffness): Spring
Rate is the change in load per unit deflection in pounds
per inch (lb. /in.) or Newtons per millimeter (N/mm).
Stress: The dimensions,
along with the load and deflection requirements, determine
the stresses in the spring. When a compression spring is
loaded, the coiled wire is stressed in torsion. The stress
is greatest at the surface of the wire; as the spring is
deflected, the load varies, causing a range of operating
stress. Stress and stress range govern the life of the spring.
The higher the stress range, the lower the maximum stress
must be to obtain comparable life. Relatively high stresses
may be used when the stress range is low or if the spring
is subjected to static loads only. The stress at solid height
must be high enough to permit presetting, yet low enough
to avoid permanent damage since springs are often compressed
solid during installation.
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